“Little and often make much.”
So says a Chinese fortune paper that I keep on my desk at work. This summer, I have done as little as I can, as often as possible, and I can’t figure out why I haven’t accomplished much! Maybe my pace will pick up once our scorching-hot summer is over.
One of my summer projects was to paint the back screen door, which still matched the previous color scheme. How hard can that be?
Half the summer slipped by before I laid the door out for rejuvenation in my side-porch paint lab. I had barely gotten busy sanding its grubby surface when I noticed that the glue joint above the handle had separated. We decided that the old door had come to the end of its useful life. Time for a fresh start.
At Lowe’s we chose a new pine screen door in the same style as the old one. This time, though, Eric wanted to install a real dog door instead of cutting a flap of screen fabric. We need to keep the fur kids in, yet still ventilate the house. Additionally, he wanted to upgrade the standard screen fabric to pet screen, which is a strong, coarser, vinyl-coated polyester mesh that resists claws. (I highly recommend it.)
Now—watch as a seemingly simple project (paint a freakin’ door!) balloons into a whole summer’s worth of mini projects!
On our old door, the screen was attached with a spline in a groove, making the screen impossible to removable without ruining it. The new door features a routered channel that holds a metal frame, into which the screen and spline is inserted. The whole framework and screen can be removed for painting the door, then reinstalled with screws. Eric says this system has been around for a long time … but what do I know? I was just glad I wouldn’t have to tape the screens when I painted. I hate taping!
In his basement shop, Eric customized the door to hold a large dog door, the same kind we have in the back door. He filled the space above the dog door with wood. (In the photos below, the wood door is laying on a plywood surface, making it hard to see details.)
He also had to buy new, larger metal framing for the screen, because the frame that came with the door was too small to accept the heavier pet screen fabric. The larger frame required routering a wider channel in the door. All that gluing, screwing, and tattooing took longer than I’d hoped, but finally our new, custom door made its way back upstairs to the paint lab.
My turn. Notice, I seldom paint alone. If Eric took a long time to customize the door, I probably took just as long to finish painting. I could only do one coat per day, and I didn’t paint every day.
We pin the door back against the house when it’s not in use because there’s only a top step to stand on—no landing and no place to get out of the way of an outward-opening door. When it’s pinned back, the inside of the door is visible from the street, so I painted it the trim color to help it blend with the trim around the back porch window. Initially I thought to paint it the gray-green siding color, but people only see the top of the door from the street, and the pale taupe looks better from the inside when the door’s closed.
At last, the door was cured and ready to be fitted out with the new screen and pet door. Eric did the work on the kitchen floor.
Finally—ready to install! But wait—let’s do some additional fiddling around. When Eric removed the old door, we found that the hinges had been screwed into a piece of shim inside the door jamb. No wonder it never fit right. Eric cut a new trim piece for the door jamb, and I, of course, painted it. Now we could proceed with measuring and jiggling it around until it fit just so, at the right height and depth … are we done yet? No!
To make the door fit flush with the exterior door frame, Eric added some clever bumpers. Can you tell what these are really for? (Hint: They are not rubber baby buggy bumpers.) If you can’t figure it out, go lift up your toilet seat …
We started this easy project on July 7. We hung the screen door on August 28 … our normal, do-little-often pace. (But we’ve had a hot, fun summer!) Duke is still figuring out how to heft his hind legs through the new door, which is a higher step than the other door. Some of the cats are confused that the screen panel isn’t the way in anymore. Eric and I are on to our next project. We’ll all figure it out …